Turnkey Breakfast Cereal & Corn Flakes Extrusion Line

Integrated continuous processing solutions from raw grain mixing and twin-screw extrusion to precision flaking, baking, and coating.

High-Efficiency Breakfast Cereal Production

Designed for medium to large-scale food processors and cereal mills, our automated processing line delivers premium cereals with capacities ranging from 120kg/h to 1.2 Ton/h. Built with food-grade stainless steel and powered by advanced twin-screw extrusion technology.

Optimized Raw Material Formulation

Our extrusion technology handles a wide variety of ingredients, allowing you to control costs while ensuring high nutritional value. Supported materials include:
  • Corn Grits
  • Whole Wheat Flour
  • Rice Flour
  • Oat Flour
  • Barley Flour
  • Rye Flour
Premium raw grain materials including corn grits, whole wheat, rice, oat, barley and rye flour for breakfast cereal extrusion.

Versatile Production for All Cereal Shapes

Thin crispy golden corn flakes extruded and roasted to perfect blistered texture.

Crispy Corn Flakes

High blister rate and excellent milk stability. Ideal for traditional corn flakes and honey flakes.

zhuoheng nutritional grain loops rings

Nutritional Loops & Rings

High fiber, highly digestible expand snacks. Designed for multi-grain loops and fruit rings.

zhuoheng cocoa balls chocolate cereal

Cocoa Balls & Chocos

Ultra-crispy glazed spheres with superior cocoa retention and precise density control. Perfect for direct snacking.

Turnkey Solutions & Precision Extrusion Dies​

zhuoheng complete breakfast cereal processing line

Complete Turnkey Production Line

Fully continuous, automated extrusion equipment built with high-quality stainless steel, integrating high-torque twin-screw extrusion with high-temperature roasting.

High-shear 38CrMoAl twin screws configured for breakfast cereal and corn flakes extrusion processing.

High-Shear Extrusion Core

Equipped with modular 38CrMoAl alloy twin screws, this precision extrusion core ensures complete starch gelatinization. It delivers the exact thermomechanical conditioning required before the grain dough reaches the die plate for flawless shaping.

Complete Processing Flow

Standard 7-step industrial process for premium corn flakes and cereal production

①

Mixing

②

Extruding

③

Flaking

④

Drying

⑤

Roasting

⑥

Coating

⑦

Packaging

Engineering & Plant Layout Design

Custom Plant Blueprint & Engineering

Planning to build a new cereal mill? We’ve got you covered.
 
Our engineering team provides comprehensive 2D and 3D factory layout drawings strictly based on your specific workshop dimensions. From raw material storage to the final packaging area, we ensure optimal space utilization and operational efficiency for your breakfast cereal machines.
2D CAD schematic and 3D workshop layout for industrial breakfast cereal production plant.
Technical Specifications & Production Capacities
Model Capacity Main Power Dimension (L*W*H)
ZH-65 120 - 150 kg/h 22 kw 3.0m × 1.1m × 1.9m
ZH-70 200 - 250 kg/h 37 kw 3.3m × 1.1m × 2.2m
ZH-85 300 - 500 kg/h 75 kw 3.58m × 1.04m × 2.05m
ZH-95 800 - 1200 kg/h 110 kw 4.5m × 1.5m × 2.2m

OUR FACILITY

Precision Manufacturing Process

ZH95 heavy-duty co-rotating twin-screw extruder unit for industrial continuous production.

ZH95 Twin-Screw Extruder Unit

Engineered for large-scale continuous breakfast cereal extrusion. Equipped with modular 38CrMoAl alloy screws and a high-power main motor to deliver precise Specific Mechanical Energy (SME) for complete grain starch gelatinization before shaping.

Heavy-duty precision dual-roller corn flaking machine with heat-treated alloy steel rollers for breakfast cereal production.

Precision Corn Flaking Machine

Features heat-treated, conglutination-proof alloy steel rollers and an advanced double-gearbox drive. A precise diversion device ensures even granule distribution, while adjustable gap controls deliver uniform, ultra-thin corn flakes without blockages.

zhuoheng sugar spraying coating line

Continuous Sugar Spraying Coating Line

Integrates an automated 60°C constant-temperature melting tank and precision screw pump. The system delivers heated syrup to advanced atomizing nozzles, creating a uniform vaporific spray to perfectly glaze cereal flakes.

Zhuoheng ZH65 commercial co-rotating twin-screw extruder unit for versatile continuous extrusion.

ZH65-III Twin-Screw Extruder

Designed for startup operations, delivering a stable 120-150 kg/h capacity. This compact double-screw unit perfectly handles pet and fish feed within a 3000×1100×1950mm footprint.

Zhuoheng ZH70 high-efficiency co-rotating twin-screw extruder equipment for industrial food processing.

ZH70-II Twin-Screw Extruder

A medium-scale powerhouse offering an efficient 200-250 kg/h capacity. It features a robust double-screw structure for continuous pet and fish feed processing at 3300×1100×2250mm.

Heavy-duty ZH85-II twin-screw extruder for high-capacity industrial feed mills.

ZH85-II Twin-Screw Extruder

Engineered for heavy-duty commercial demands, powerfully processing 400-500 kg/h. This robust model (3580×1040×2050mm) ensures maximum stability and high-yield pellet extrusion for industrial applications.

Your Trusted Partner in Extrusion Technology​

National High-Tech Enterprise & ISO 9001 Certified Source Factory

Since 2010, Jinan Zhuoheng Extrusion Machinery has specialized in the R&D and precision manufacturing of twin-screw extrusion systems. Eliminating middlemen, we deliver 100% factory-direct pricing, custom formula support, and complete turnkey engineering services worldwide.
  • 15+ Years — Extrusion R&D Experience
  • 60+ Countries — Global Installations
  • 20+ Patents — Proprietary Technologies
International certifications of Zhuoheng Extrusion Machinery including SGS ISO 9001, Bureau Veritas (BV), Supplier Assessment Report, and CE Mark.

Frequently Asked Questions

Everything you need to know about our breakfast cereal extrusion lines

Co-rotating twin-screw extruders deliver uniform Specific Mechanical Energy (SME) and precise thermomechanical shearing, ensuring over 90% starch gelatinization. This yields homogeneous, cohesive grain pellets that can be cleanly sliced and flaked without crumbling.
Our dual-roller tablet press uses special heat-treated alloy steel rollers that are conglutination-proof, wear-resistant, and corrosion-resistant. Combined with a precision gap-adjusting mechanism and double-gearbox drive, it ensures flawless, high-yield flaking down to 0.15mm thickness without material blockage.
To obtain the classic blistered, crunchy texture of corn flakes, the starch matrix must be roasted instantly. Our high-temperature oven uses advanced electric heating to reach 270°C with uniform convective airflow. This expands the flakes directly without any carbon emissions or air pollution.
Our system features an automated, heated sugar melting and dual-stream atomizing nozzle setup. By spraying fine mist on the tumbling flakes inside a rotating drum, we ensure a uniform sugar-glaze matrix that seals in crispness even when immersed in hot milk for over 15 minutes.
Our screws are made of premium 38CrMoAl alloy steel treated with plasma nitriding, achieving a surface hardness of ≥HV850 and a depth of 0.5–0.8mm. This robust metallurgy resists the abrasive wear of grain grits, ensuring a wear life exceeding 8,000 continuous hours.
Yes, we provide full turnkey services. We deliver base grain formulas and custom recipes (incorporating cocoa, honey, or maltose). Our senior engineers provide on-site assembly, utility cabling, PLC calibration, recipe fine-tuning with local grains, and comprehensive staff training.

Technical Resources

Expert guides and strategies to maximize your production ROI

GLOBAL SUPPORT

Request a Turnkey Quote

Global Headquarters

Address:

No. 21, Daqiao Road, Daqiao Town, Tianqiao District, Ji'nan, Shandong, China

Phone / WhatsApp:

+8613521991288

Email:

avaywang@zhuoheng-extrusion.com

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